Build Process

What's Behind the Walls of a Custom Van? | 2Pines

By Mitchell Rosko · June 8, 2023 · 1 min read

This article walks through what goes into the foundation of a 2Pines custom van conversion the unseen base layers, insulation, subfloor, and mounting systems that everything else is built on top of. Our meticulous approach ensures that your custom campervan is built on a rock-solid foundation, focusing on the important details that may not be immediately visible. Here's how we create a comfortable and reliable base for your campervan:

  1. Multi-Layered Base Van Package: Our team utilizes a combination of materials, methods, and extensive building experience, with dedicated trades experts overseeing each division. This comprehensive package forms the backbone of your campervan, starting with the preparation of the interior shell.

  2. Sound Deadening and Insulation: We prioritize your comfort by incorporating sound deadening and insulation techniques into the interior shell of the van's body. This enhances the quietness of your campervan, allowing you to enjoy peaceful journeys on the road.

  3. Layered Subfloor and Marine-Grade Finished Floor: We construct a layered subfloor, carefully selected to provide optimal comfort and durability. The finishing touch is a beautiful marine-grade finished floor, complemented by stainless steel floor trim along the rear door, sliding door, and cab areas.

  4. Architectural Backing and Aluminum Airline Tracks: To ensure versatility and functionality, we install architectural backing and aluminum airline tracks along the ceiling and walls of your campervan. These serve as the foundation for your bed, paneling, and cabinetry, allowing for easy customization and adjustments.

  5. Crafted Wall and Ceiling Panels: Our skilled craftsmen meticulously create wall and ceiling panels using high-quality birch ply. These panels are then upholstered according to your design preferences and securely installed using stainless steel fasteners, ensuring a seamless and visually appealing finish.

  6. Finishing Touches: The base van package is completed with the installation of essential elements. This includes your choice of ceiling puck lights, a comprehensive safety kit, fire extinguisher, and smoke/CO detectors, ensuring your peace of mind during your adventures.

By focusing on the unseen details and establishing a robust foundation through our proven build process, we guarantee that your custom campervan provides both comfort and reliability, allowing you to embark on unforgettable journeys with complete confidence. Ready to lay the foundation for your own build? Start your build with our team.

Published June 8, 2023 · 2Pines Upfitters, Prince Albert SK
← Back to all posts

Frequently asked questions

What is behind the walls of a custom van?

Behind the walls sits the wiring, plumbing, insulation, and structural framing that determine whether a build lasts, none of which you can see once the panels are on. It is where quality and corner-cutting both hide.

Why do the hidden details of a van build matter?

The hidden details matter because insulation, wire routing, and secure mounting are what prevent cold spots, electrical faults, and rattles down the road. A beautiful finish over poor foundations does not hold up.

How can I tell if a van is well built?

Ask to see photos of a build in progress, before the walls close up, so you can judge the wiring, plumbing, and insulation directly. A builder confident in their work will happily show you.

Free guide

7 Costly Mistakes Van Buyers Make

The seven most expensive mistakes, and the exact question to ask any builder to avoid each one. Free, no download, sent straight to your inbox.

The next step

Ready to Start Your Build?

Reading is the easy part. When you're ready to talk about your own van, fill out the form and we'll book a call within 48 hours.

Start Your Build
Free consultation · No pressure · Just a conversation
The newsletter

Get our best posts in your inbox.

Build stories, shop updates, and the stuff we don't post on social. Monthly. No spam.